This graphic shows the share of Automotive service technicians & mechanics employed by various industries. _EY4x /hH2, Mobile heavy equipment mechanics repair and maintain construction and surface mining equipment, such as bulldozers, cranes, graders, and excavators. Please enable javascript to play this video. In the private sector a lengthy delay can mean success or failure on the job, which ultimately impacts customer relationships. This subject of mechanic-to-fleet ratio and related issues sparks a real interest and concern. In defense of those who are asking the question, the justification of their job may come from getting maintenance managers to look closerdo a deep diveand figure out what is going on. It does not include pay for self-employed workers, agriculture workers, or workers in private households because these data are not collected by the Occupational Employment and Wage Statistics (OEWS) survey, the source of BLS wage data in the OOH. Technician A says that torque prevailing nuts can be reused unless damaged. In May 2021, the median annual wage for all workers was $45,760. However, the average fleet age for a typical government fleet of mixed vehicle types should range from three to five years. The Work Environment tab includes the number of jobs held in the occupation and describes the workplace, the level of physical activity expected, and typical hours worked. Main shaft The percent change of employment for each occupation from 2021 to 2031. Information on this site allows projected employment growth for an occupation to be compared among states or to be compared within one state. Measuring the performance of your technicians, as a whole and individually, shouldn't feel like punishment or micro-managing. This is where the bulk of the calculators work takes place. Our EV Technician program is intended for students interested in improving their technical knowledge to diagnose, service and repair high voltage EVs and install . To create a link to this page, use this URL: The National Academies of Sciences, Engineering, and Medicine, Innovations Deserving Exploratory Analysis (IDEA), Transportation Research Information Services (TRIS), TRID (A Transportation Research Database), http://apps.trb.org/cmsfeed/TRBNetProjectDisplay.asp?ProjectID=3327. It depends on various factors, example; Is it a fleet cars or pickups or busses or trucks or a mix? Women held 26.1% of jobs in the motor vehicles and motor vehicles equipment manufacturing industry. OBD-II regulations require all vehicles manufacturers to use the same names and acronyms for all electric and electronic systems related to the engine and emission control systems. In this example, the labor demand is 10.3 mechanics (14,950 total annual demand for labor hours divided by 1,456 average labor hours available per mechanic.) Responsibilities for vehicle technician. Of course you do. Doing this may involve disassembling and reassembling major equipment or making adjustments through an onboard computer program. Transmission Ratio RPM Calculator Determine your engine's RPM based on the transmission gear ratio, tire height, MPH, and the ratio of your ring gear and pinion gear. Fleet organizations with liberal leave policies and a senior staff clearly will have a lower number of available labor hours. Organizational skills. What we used to accept as reasonable ratios no longer applies. As a consequence, fleet managers have difficulty defending themselves against a newly elected administration who suggest shop staffing is bloated and should be downsized. The origin web server does not have a valid SSL certificate. $13 - $30. The number of maintenance technicians at a transit agency is based on financial constraints, fleet age, annual miles, powertrain type, how much work is outsourced, and a multitude of other key factors. Troubleshooting skills. %%EOF endstream endobj 664 0 obj <. The More Information tab provides the Internet addresses of associations, government agencies, unions, and other organizations that can provide additional information on the occupation. %%EOF This leads to unexpected failures and expensive downtime. Comments that include personal Some manufacturers offer certification in specific repair methods or equipment. at https://www.bls.gov/ooh/installation-maintenance-and-repair/heavy-vehicle-and-mobile-equipment-service-technicians.htm (visited March 03, 2023). This will generally be heavy repairs like body work, brake machining, and small component rebuilds. Furthermore, 70% of the companies lack awareness of which assets require maintenance. Centuri Construction Groups fleet of more than 7,000 units tries to be predictive in nature to its maintenance and repair needs. Typical level of education that most workers need to enter this occupation. Industrial machinery mechanics, machinery maintenance workers, and millwrights install, maintain, and repair factory equipment and other industrial machinery. As a former cop who spent a number of years managing, and is now doing driving / training for the past year and a half in my retirement, I've relished the opportunity to work in and learn about this great service industry. I think thats a great ratio if you can achieve it. Ideally, the calculated levels should match the actual levels. About 23,900 openings for heavy vehicle and mobile equipment service technicians are projected each year, on average, over the decade. <> In these cases it might be a good idea to perform separate analyses for each location. There was evidence that large agencies have proportionally more staff than smaller ones (likely due in part to performing more heavy repairs in house), and that more complex fleets require more maintenance. However, high school graduates often need further training to become fully qualified. It is true that costs are going through the roof, and that there are dealership backlogs. According to Randy Owen, senior vice president and co-founder, using VEUs allows fleet managers to justify staffing requirements through a quantitative process, rather than experience alone. The difference clearly would be best met through additional outsourcing or overtime rather than hiring another mechanic. A major issue that must be confronted at this point is if historical averages are reasonable, i.e., have mechanics been efficient in the past? The SSL certificate presented by the server did not pass validation. The calculator was created by first analyzing fleet and staffing information from the 2010 National Transit Database (NTD). The result of this calculation for all mechanics is the number of productive hours a fleet has available. 2016 Bus Maintenance Survey: Shops Still Dealing with Electrical Learning Curve. The average Automotive Technician salary in the United States is $53,639 as of January 26, 2023, but the salary range typically falls between $45,872 and $61,344. And the number of additional vehicles required for maintenance activities can be minimized by scheduling most maintenance activities during non-peak vehicle periods. So, if you have . Which technician is correct? As the premiere online publication for the heavy-duty truck market, charting the latest in trucking equipment, technology, and service trends, Fleet Equipment has a knack for digging up the stories behind the stories (while having a lot of fun along the way). %PDF-1.7 Rope Rescue. Technician A says that the gear ratios of both differentials are the same in a four-wheel-drive vehicle. Hours Invoiced / Hours Worked = X Goal: Greater than 1. endobj What is the actual industry standard ratio for trucks:technicians? It also includes average hours spent on follow-up repairs. wsauer3481 I work in a system where the fleet of approx. Aircraft and avionics equipment mechanics and technicians repair and perform scheduled maintenance on aircraft. endstream endobj startxref Updates include the replacement of diesel fleet assets with zero-emissions alternatives. The Maintenance Staffing Calculator is an Excel tool consisting of seven worksheets. endobj Some service technicians travel to worksites to make repairs. 50.63.164.4 Entering basic operations information into the calculator will provide a quick snapshot of the agency's staffing needs, but it is also possible to go into much more detail. In total, more than 60 agencies of varying size were surveyed. The projected numeric change in employment from 2021 to 2031. Transit Cooperative Research Program. (2016). A fleet of one hundred patrol cars, rated at 2.5 VEUs each, constitutes a fleet of 250 VEUs. While mechanics are typically paid for 2,080 hours per year, exclusive of overtime (52 weeks x 40 hours per week), they are clearly not available to work on vehicles this number of hours. Comparing staffing levels to peer agencies - The tools main value lies in its ability to benchmark agency performance against other agencies of similar size. If an agency had four or five buses per mechanic it was considered to have an excellent bus-to-mechanic ratio. agency must have the appropriate number and class of vehicles to handle trip demand. Maintenance Technician Staffing Levels for Modern Public Transit Fleets, TCRP Report 184: Maintenance Technician Staffing Levels for Modern Public Transit Fleets, identifies existing tools and practices used to determine optimum maintenance technician staffing levels and provides an analysis of variables that influence maintenance technician staffing needs. The report also documents the research teams development of an MS Excel-based Maintenance Staffing Calculator, a tool for managers of transit agencies of any size to use in estimating the optimal number of bus maintenance staff to meet current maintenance needs. Most heavy vehicle and mobile equipment service technicians have a high school diploma or equivalent. If someone determines that the body count is too high, you may be asked to defend your staff. Advanced Member, Brad Barker The final worksheet provides a summary of data for all peer groups. 3 0 obj Regression analyses were performed, and results include standard deviations to help judge how closely peer agencies perform on various measures. Benchmarks The final worksheet provides a summary of data for all peer groups. <>/ExtGState <>/ProcSet [/PDF /Text /ImageB /ImageC /ImageI ] Additional troubleshooting information here. and current staffing ratios (i.e., vehicles maintained per technician, vehicle miles per technician, etc.). (2016). Technician B says to inflate the tires to . We have 24 buses and 78 other pieces of equipment (trucks, vans, etc.). Fleet managers need the flexibility to justify their staffing needs as their specific fleet requires, making proper adjustments as needed., Your email address will not be published. A Vehicle Technician inspects and repairs vehicles so they run safely, efficiently and reliably. However, when I fire back more questions to help me determine the answer, those who ask me the question dont understand why I dont have a set response. In extreme cases, these values can be significantly lower (such as with a brand new fleet) or materially higher (due to fleet age, high use, or challenging operating conditions). Explore resources for employment and wages by state and area for heavy vehicle and mobile equipment service technicians. 90%. Bookmark +. The median annual wage for heavy vehicle and mobile equipment service technicians was $53,770 in May 2021. Today, significant R&D investment is going into the development of electric trucksprobing the possibilities of untested powertrains in hopes of producing a product that meets application needs. >>/Group <> /Contents 4 0 R>> #)1Qt ehY,SpRm @@@:{7fc`g~ T!u _q The Maintenance Staffing Calculator, a user guide and a Power Point presentation summarizing TCRP Project E-10 are available on TRB.org by searching for TCRP Report 184., _________________________________________________________. Here is how you know. Staffing to the peaks rather than valleys in the workload demand is never a good idea. Note: All Occupations includes all occupations in the U.S. Economy.Source: U.S. Bureau of Labor Statistics, Occupational Employment and Wage Statistics. A: There are many variables when calculating the number of technicians required per number of trucks. Save my name, email, and website in this browser for the next time I comment. Less. For more information, visit www.darrystuart.com or email comments or questions requests to Darry at: [emailprotected]. Take a look at how Geotabs data-centeric conference makes the OEM connection. The Occupational Employment and Wage Statistics (OEWS) program produces employment and wage estimates annually for over 800 occupations. stream Common workplace injuries include small cuts, sprains, and bruises. The data is broken down into statistics like vehicles maintained per technician, FTE technicians per vehicle, and annual maintenance hours per 10,000 vehicle miles. Please enable JavaScript on your browser to best view this site. Wafler's system, which he uses through BLIG, looks at the bay-to-technician ratio of a shop and how that can be used to find its maximum production and efficiency. a. While this approach may introduce some additional variables, flexibility is key when making decisions on what gets outsourced. <> Technician A only b. Additional troubleshooting information here. 6 0 obj Vehicle Technicians can work with different vehicles, such as cars, lorries, vans, buses and motorcycles. Overtime is common. Mechanical skills. The report also provides an analysis of variables that influence maintenance technician staffing needs.STATUS: Completed. We are at about 23 buses per mechanic, and even though we have a number of A/C equipped buses we make it work because of our relatively new fleet. Previewing 48 of 59 pages. 49-3023 Automotive Service Technicians and Mechanics Diagnose, adjust, repair, or overhaul automotive vehicles. Perhaps you would be willing to write an article about it. Last Modified Date: Published as TCRP Report 184. The type of fleet business you are in effects this number greatly. At one time, a simple measurement was used to determine if a transit agency had adequate maintenance technician staff using a basic bus-to-mechanic ratio. Thursday, September 8, 2022. Technician A says that the output gear will be going faster than the input gear. These next two worksheets present the results of the tools calculations. Once the demand and supply of labor is known, mechanic staffing requirements can be calculated. He was 53 years old. Technician A says that the power steering pump . (180 degrees) on a vehicle equipped with a steering gear with a 20:1 gear ratio. By Randy Owen Fleet Management Lessons From the Private Sector. hbbd``b`6 +3`c$A NqgXf dU@ #F> The list goes on to include: Tires: Who does tires, internal, external? 929 0 obj <> endobj Water transportation workers operate and maintain vessels that take cargo and people over water. Rail car repairers specialize in servicing railroad locomotives, subway cars, and other rolling stock. The estimated total pay for a Vehicle Technician is $55,631 per year in the United States area, with an average salary of $51,429 per year. They often lift heavy parts and tools, handle greasy and dirty equipment, and stand or lie in uncomfortable positions. Before sharing sensitive information, The top KPIs affecting your profit and how to grow each one of them. It may also discuss the major industries that employed the occupation. 8 "r.qEp92e,JY0gnT6Hdgq=~6E>=|hvOgoYPl QItc[ B`2=^Fa OrBvxvWfPK@ .c@(p m ?Q\ make sure you're on a federal government site. (937) 290-0529 info@crashcoursevillage.org. Other elements that impact labor demand include usage levels, operating environment, and fleet assignment practices (i.e. With new labor-intensive engines, various fuel types, highly sophisticated electronics, and an increase in preventive maintenance frequencies, many maintenance managers realize they need to hire additional staff. Most Likely Range. For most profiles, this tab has a table with wages in the major industries employing the occupation. The higher costs are probably less related to the number of technicians and more related to new emissions and warranty engagements, or that the labor rate is higher than it use to be. Click to reveal More Information, Including Links to O*NET, automotive service technicians and mechanics, Occupational Employment and Wage Statistics, Aircraft and Avionics Equipment Mechanics and Technicians, Automotive Service Technicians and Mechanics, Industrial Machinery Mechanics, Machinery Maintenance Workers, and Millwrights, https://www.bls.gov/ooh/installation-maintenance-and-repair/heavy-vehicle-and-mobile-equipment-service-technicians.htm, Farm and garden machinery and equipment merchant wholesalers, Consult equipment operating manuals, blueprints, and drawings, Perform scheduled maintenance, such as cleaning and lubricating parts, Diagnose and identify malfunctions, using computerized tools and equipment, Inspect, repair, and replace defective or worn parts, such as bearings, pistons, and gears, Overhaul and test major components, such as engines, hydraulic systems, and electrical systems, Disassemble and reassemble heavy equipment and components, Travel to worksites to repair large equipment, such as cranes, Maintain logs of equipment condition and work performed. Completion of all specific company and official paperwork. Heavy vehicle and mobile equipment service technicians inspect, maintain, and repair vehicles and machinery used in construction, farming, and other industries. 160 is locally owned, in a state where a substantial subsidy is provided by the state for the upkeep, maintenance, and fueling of local school bus fleets. There is no textbook formula for maintenance managers to determine the optimum ratio of maintenance technicians for their fleet size, as the number varies tremendously between public transit fleets. Another calculation includes maintenance and repair units, which involves comparing requirements of one vehicle group to another vehicle category. The secure and easy all-access connection to your content. The .gov means it's official. Projected employment of heavy vehicle and mobile equipment service technicians varies by occupation (see table). /Length 4010 >> %PDF-1.5 % For example, they may use an oscilloscope to observe the signals produced by electronic components. Which technician is correct? One VEU is equal to 1015 labor hours, with technicians being assigned 100120 VEUs. All Rights Reserved. Mechanics who work primarily on motorboats, motorcycles, and small all-terrain vehicles are described in the profile on small engine mechanics. Mechanics who work primarily on automobiles are described in the profile on automotive service technicians and mechanics. The methodology is used to equate the level of effort required to maintain dissimilar types of vehicles to a passenger car, which is given a baseline VEU (sometimes called a maintenance repair unit or MRU) of 1.0. If an agency does all its maintenance in one location then using the tool once is sufficient. An old fleet obviously requires more labor to keep in service than a brand new one. Heavy vehicle and mobile equipment service technicians must be familiar with engine components and systems and know how they interact with each other. Several factors impact the calculations of labor demand and supply. This process involves calculating the number of annual hours available to mechanics to devote to wrench-turning activities. Buses used to be relatively simple, so a bus-to-mechanic ratio was sufficient to determine if a transit agency had enough staff to maintain its fleet. What we really need is another supervisor/dispatcher for our department. Most heavy vehicle and mobile equipment service technicians have a high school diploma or equivalent. In addition, states may produce projections for areas; there are links to each states websites where these data may be retrieved. While a 70-percent of payroll hours (i.e., 1,456 hours per year) measure is a commonly used benchmark, each organization should calculate its actual performance based on detailed time-keeping records. We have two full-time mechanics (one lead mechanic and one regular mechanic), and one driver who was originally hired as a mechanic but only helps out as needed now on a part-time basis. Neither Technician A or B Which part is splined to the clutch disc? Labor supply is 10. Rather, fleet managers have reported staffing levels at their shop have been the same for years and none can recall how the staff size was originally determined. Heavy vehicle and mobile equipment service technicians held about 223,000 jobs in 2021. Public Works fleets with a concentration of trucks and construction equipment clearly would be higher in age, while law enforcement fleets typically would be lower. The primary objective of this research was to produce an interactive staffing tool for use in determining optimum maintenance technician staffing levels for small, medium, and large public transit bus and other revenue fleets. If we drop the gear ratio to 3:1, however, the driveshaft only has to spin at 6150RPM. They also work on smaller consumer-grade lawn and garden tractors. Heavy vehicle and mobile equipment service technicians must be able to lift and move heavy equipment, tools, and parts without risking injury. Overall employment of heavy vehicle and mobile equipment service technicians is projected to grow 8 percent from 2021 to 2031, faster than the average for all occupations. in our city owned fleet we have 400+ buses. This technique establishes a relative measure that allows evaluating and comparing staffing needs between fleets of dissimilar composition. The table below provides an example calculation. Many of those openings are expected to result from the need to replace workers who transfer to different occupations or exit the labor force, such as to retire. In addition, todays new engines require preventive maintenance every 3,000 miles, half the rate of the older, simpler engines. Farm equipment mechanics work varies by time of the year. . Whats behind the slow adoption of FA-4 oil? Many government organizations do not have a methodology to determine how many mechanics are required to maintain their fleet. This table shows a list of occupations with job duties that are similar to those of heavy vehicle and mobile equipment service technicians. An official website of the United States government What is the tread depth, are there recaps, what is the damage? Hourly Rate. Generally, more experienced service technicians specialize in field service. Top Certifications Salary Job openings . Profit Sharing. How will todays customer focus translate to tomorrows electric trucks? Technician a says the drive chain may be stretched, causing the noise as it hits the inside of the case. Leasing companies or maintenance providers only do the basic maintenance, basing their numbers on the formula of maintenance and not the hours such as those your own shop may schedule, although they will, when asked.
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vehicles to technician ratio
